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isc Cables

ISC introduces flexible cables for use in cranes, furnaces, trollies and other heavy duty applications. These flexible EPR (Ethylene propylene rubber) cables have fine stranded tinned copper conductor of electrolytic grade. ISC manufactures these cables to BIS, BS and DIN standards. These cables are designed and manufactured in a controlled manufacturing process to get the best possible results. All electrical cables are somewhat flexible, allowing them to be shipped to installation sites wound on reels or drums. Where applications require a cable to be moved repeatedly, such as for portable equipment, more flexible cables called “cords” or “flex” are used. Flexible cords contain fine stranded conductors, not solid core conductors, and have insulation and sheaths to withstand the forces of repeated flexing and abrasion. Heavy duty flexible power cords such as those feeding a mine face cutting machine/ Electrical Over Head Traveling Cranes are carefully engineered—their life is measured in weeks. Very flexible power cables are used in automated machinery, robotics, and machine tools. See power cord and extension cable for further description of flexible power cables. Other types of flexible cable include twisted pair, extensible, coaxial, shielded, and communication cable. Ethylene propylene rubber (EPR) is an insulation used for high voltage cables. It has improved thermal characteristics over more traditional cables, such as crosslinked polyethylene, enabling a smaller cross sectional area for the same load carrying capacity. The cable is flexible and suited to applications where regular cable movement is required such as in the mining/ steel industry and for temporary installations. With regard to the frequent failures of electrical cables ISC recommends that the cable specifications be changed keeping the current carrying capacity of existing cables. In the past and presently it is noticed that TRS cables are being used whereas TRS cables have long given way to EPR cables. TRS cables have natural rubber as their external and load bearing and insulating layers. Rubber over a period of time becomes hard and dry and in the process brittle thus cracks appear on the cables and the insulation covering breaks down. As the rubber insulation breaks down the load bearing capacity of the cable is directly transferred to current bearing cores thus causing breakage and shorting. This can be over come by gradually changing the existing cables from TRS to EPR 1.1 KV Grade Flexible Cable, Annealed tinned copper conductor, EPR (ethylene propylene rubber) insulated, Cores laid-up together suitably PCP (poly chloroprene (neoprene)) Outer sheathed. Cable, Conforming to IS: 9968/Pt-1/88. Further more these EPR cables can with stand much higher temperatures and these cables are made to order and solid flexible load carrying members embedded in the cables and these load bearing members can be used for anchoring cables thus enabling the power carrying members to be free from any load and thus failing. Some of the types of EPR cables are illustrated as below:- Some of the types of EPR cables are illustrated as below:- It is characterized by good heat-resisting, corona-resisting, ozone-resisting, radiant-raysresisting, and it is often used in nuclear power plant, fossil-power plant, electric power system, and controlling circuit. Multi core Flat cables: Multi core Flat cables recommended for EOT crane festoons as they can take the bending without putting adding differential bending radius to inner and outer cores. Compensating cables: ISC also manufactures compensating cables for temperature measurements. These are sheathed cables having the property of with standing high temperatures. ISC manufactures compensating cable in multi cores also and with varying insulating materials as per the demands of the customers. Festoon cables: The screened and unscreened rubber flat festoon cables are designed to be used in handling systems, lifts and e-chain cable carrier systems in power, control and bus applications with high mechanical stress and frequent bending in one plane only. The copper-screened versions of the cable are used in environments where protection is needed against electro-magnetic disturbances caused by power cables. The 300/500 V rated cables are constructed from plain copper conductors, EPR rubber compound insulation and PCP rubber compound outer sheath. The screened version includes a tinned copper braid screen with >80% coverage. ISC also manufactures TRS (tough rubber sheath) cables in single and multi core formats having stranded tinned copper electrolytic conductor. Rubber Insulated Flexible Cable: It is flexible, and mainly used in power circuit of portable electrical machinery and apparatus, under 600 volts, and the cable insulated and sheathed with rubber.

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Comfort Items

We are the sole Authorised licencee of Kurlon in Bangladesh to Manufacture Mattresses “Kurlon” is India’s largest selling mattress company, rubberized coir products are now available in Bangladesh and Myanmar. Made of a luxurious memory foam top layer, this therapeutic mattress is designed with ZPP (Zero Pressure Point) technology. The exclusive foam softens around pressure points and moulds itself to the shape of your body. Which reduces localized pressure around the spine and improves overall blood circulation. Standard Thickness (in inches) 5″ thickness. Warranty Two years guarantee on material and manufacturing defects under sole description of Kurlon. Customization Customized sizes are available against order. The first choice of people with a penchant for style. Klassic is very popular with architects and interior decorators. Klassic is available in printed cotton viscose with attractive quilt patterns. Thick Luxury Mattress Attractive quilt patterns Printed Cotton Viscose tapestry Standard Thickness (in inches) 5″ thickness. Warranty Two years guarantee on material and manufacturing defects under sole description of Kurlon. Customization Customized sizes are available against order. These soft, trendy cushion are made of siliconised polyester fibre with pipe edges, giving it an unbeatable cozy feel. Cover Fabric High quality polyester viscos. Color : White Maintenance Tips The Do’s and Dont’s of Mattress Maintenance. Lay the Mattress on a uniform surface only. Length and width of the cot should match with the mattresses. Turn your mattress head to foot once a month. Do not bend and fold or roll the mattress. This may weaken the bonding and eventually lead to sagging of the mattress. Treat your mattress with care. Sitting on edges or keeping heavy objects on it, could ruin its shape. Sleep tips Allow yourself to go to bed. Practice a good and routine sleep schedule. Try and deal with worries distractions several hours before sleep, rather than carrying that burden to bed. Develop a sleep ritual. Doing the same thing just before the bed tells your body to settle down for the night. It is good to take a warm bath preferably half an hour before bed time. Biological clock is in check by going to bed around the same time each night and waking up at the same time every day even in weekends. Create a restful place to sleep. Sleep in a cool dark room that is free from noises, which may disturb your sleep. Sitting on edges or keeping heavy objects on it, could ruin its shape. Sleep on a comfortable supportive mattress. Exercise regularly. Regular exercise can help relive daily tensions and stress. But do not exercise too close to bed time or you may have trouble falling asleep. Cut down on stimulants. Consuming stimulants like caffeine in the evening can make it more difficult to fall asleep. It is also important to consume only easily digestible food since indigestion is one of the most important cause of Insomnia. Do not smoke. Smokers take longer time to fall asleep and wake up more often during the night. Skipping late night TV is always wise. Watching too much television can be emotionally and physically burdensome.

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Lifter Magnet

Product Features When hoisting large size steel palte, more than one lifter might need to combine. Simply hook to your hoist or crane and you’re ready to go. Lifting awkward and heavy loads becomes a one man job. Easy to install. Easy to use. No power required. No running cost. ISC Lifter is suitable for lifting and transporting steel palte at factory, dock, and warehouse and ohter logistic department. When it is used to hoist loads, the top surface of loads shuld be bigger than or equal to the bottom surface of the lifter. The material is permanently magnetic and switching the LF Series on and off to catch and discharge loads is mechanically automatic, therefore no power is required and it has no operating costs. You can use it almost anywhere – just hook it to your hoist or crane. Lifter Magnets MODEL RATED LIFTING MAX.PULL OVERALL DIMENSIONS (mm) LIFTER CAPACITY IN KG FORCE A B C WEIGHT (KG) LF1 1000 3500 550 375 518 130 N.B. : Designs and sizes as per customer specific actions also available ** It is our endeavor to continuously improve our product so pictures shown above may vary from the original.

Special Electro Magnets

Safe Magnet (Unique)

Features FOR HANDLING BILLETS/PLATES/SLABS/BLOOMS DESIGNED TO COMPACT, LIGHT WEIGHT USES ONLY 5% ELECTRICITY NO BATTERY BACK-UP REQUIRED HOLDS MATERIAL EVEN WHEN POWER OFF Application :- ROLLING MILL PLATE MANUFACTURING BILLETS YARDS ISC is proud to announce that we have developed a revolutionary magnet called “ISC Safe Magnet” for lifting of plates and billets with electrical power and this unit does not need any huge bank of batteries for back-up power in case of power failures/interruptions. ISC Safe magnet is constructed in modules and four modules are attached to one lifting beam to make a unit of 2100 mm x 900 mm. Each module comprises cells and each cell has a very powerful electromagnetic coil and solid pieces of magnetic material are arranged in and around the coil and embedded in bed of high insulation epoxy. Each cell is internally connected and in turn to the 100 % solid state power source designed, manufactured by ISC to establish the magnetic properties to lift magnetically permeable materials. This cellular and modular design is to enable the customer to get replacements without scrapping the whole unit, which is and would be cost effective over a long period of use. Specifications:     Input power supply : Two Phase 415 volts – two wires R and B       Current : 80 Amps – momentary load       Lifting capacity long : 40 MT Plate for 12 meters and 25.600 MT Plate 8 meters6 Meters Billets- 8 Nos. of 100 x 100       Total weight : 1200 Kg       Power Control Unit : Crane walk way mounted full solid state.       Control Unit : Remote operation from the driver cabin in crane       Power to magnet : Multi core cable from control panel to trolley and thenthrough cable reeling drum to magnet/s

Special Electro Magnets

Elliptical Electromagnet

The world’s largest Scrap Lifting Elliptical Magnets : Elliptical Electromagnet : The “Mule” is Specially designed and manufactured to cater for handling large quantitites of scrap. The increasing sizes of arc and induction furnaces necessitate large requirements of handling scrap, especially unloading from the incoming vehicles as well as feeding the furnace platform or charging baskets. The “Mule” is specially designed in an elliptical shape to enable entry into restricted spaces, and at the same time carry away high loads. Competitive units provide space within the magnet housing where damaging condensation forms when moist air seeps in through the pressure relief valve as the magnet cools. The breather provided at the expansion tank traps the moisture and keeps it out of the magnet. Replaceable Stainless Steel Impact Plate to prevent damage to the magnet face. Standard Model Sizes Size Weight Power KW DC Volts Current Amps 3000 X 1800 mm 9500 53.5 / 38.5 260 / 120 206 / 175 118 X 71 Inch 20944 Lifting Capacity : Weghit Shredded Scrap Sponge Iron 2600 Kgs 3000 Kgs 5732 Lbs 6614 Lbs

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Rectangular Magnet

This is Rectangular or Box Type Electro-Magnet ISC introduces an unique Box Magnet which is specially designed to lift billets cold and hot. This single magnet can be used instead of two numbers of Rectangular Lifting Magnets with Spreader Beam as has been the practice. The Box Magnet can lift 8 No’s. billets of size 100 sq. mm of length up to 12 meters. This magnet has been sold all over the world and in India to many customers and it has been proven that a single Box Magnet lifts successfully 12 meter long billets for the entire working shift in steel plants over the continuous casting skid banks. This magnet has been the preferred choice of crane operators as the time spent in centering the 2 magnets on spreader beam as well as aligning the magnets with the axis of the billets is very cumbersome. Moreover, in this working face of both the magnets should be in the same level or the billets get unstuck with small jerks of crane rail joints. The magnet has been provided with vents at the bottom to facilitate convectional cooling and allow free air movement. For units producing 100 MT. or more per day this BOX MAGNET is an absolute must. Technical Specification Standard Model Sizes Model No L x W x H x C Lst. Wt. (KGs) Watts DC Volts EMS 4242 42 X 42 X 22 X 56 2812 5.06 230VDS EMS 4848 48 X 48 X 22 X 58 3221 6.02 230VDS EMS 5454 54 x 54 x 22 x 62 4400 8.17 230VDS EMS 6060 60 X 60 X 32 X 70 4944 12.47 230VDS All Magnets operate at 220 V DC. Magnets are Designed for 75% duty Cycle

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Circular Lifting Electro-Magnets

This is Circular Lifting Electro-Magnets With deep penetrating field to lift scrap and other diversified forms of ferrous materials. ISC Lifting Magnets are highly effective for handling iron and steel in diversified forms. Ports, Steel Industries and Scrap yards use magnets extensively to lift scrap, ingots, rail, beam, plates , coils etc. ISc Lifting Magnets have always proved their worth by saving labour , increasing productivity and effectively shortening handling time. The design and manufacture of each ISC Lifting Magnet is the result of continuous effort from the Singh Group of Industries. Starting as a scrap trading concern in 1940, this group has grown into a web of companies manufacturing engineering products for various industrial sectors. For over 40 years the Singh Group has used and studied magnets of diverse size, makes and types in their own steel plants and scrap yards. Result – the ISC Lifting Magnet – an extremely user-friendly product from the point operation, maintenance and repair along with protective measures to prevent breakdown. General Purpose Magnets Model Diameter Weight Power Power Duty % Lifting Capacity mm Kg Cold KW Hot KW Solid Kgs. Heavy melting (Kgs.) Shredded (Kgs.) Turning (Kgs.) Cracker Ball (Kgs.) 9 GC 900 1000 3.52 2.57 50% 6000 200 100 75 3000 9 GC 35 2200 3.52 2.57 50% 13200 440 220 165 6600 Steel Mill Duty Magnets Model Diameter Weight Power Power Duty % Lifting Capacity mm Kg Cold KW Hot KW Solid Kgs. Heavy melting (Kgs.) Shredded (Kgs.) Turning (Kgs.) Cracker Ball (Kgs.) 14 SM 1400 3600 13.20 9.24 50% 16000 700 500 300 8000 14SM 55 7920 13.20 9.24 50% 35200 1540 1100 660 17600 Mini Steel Plant Magnets Model Diameter Weight Power Power Duty % Lifting Capacity mm Kg Cold KW Hot KW Solid Kgs. Heavy melting (Kgs.) Shredded (Kgs.) Turning (Kgs.) Cracker Ball (Kgs.) 14 MS 1400 2640 13.20 9.24 50% 16000 700 900 600 400 14SM 55 7920 13.20 9.24 50% 35200 1540 1100 660 17600 Mobile Crane Magnets Model Diameter Weight Power Power Duty % Lifting Capacity mm Kg Cold KW Hot KW Solid Kgs. Heavy melting (Kgs.) Shredded (Kgs.) Turning (Kgs.) Cracker Ball (Kgs.) 14 MS 1400 2640 13.20 9.24 50% 16000 700 900 600 400 14SM 55 7920 13.20 9.24 50% 35200 1540 1100 660 17600 Stevedore Operation Magnets Model Diameter Weight Power Power Duty % Lifting Capacity mm Kg Cold KW Hot KW Solid Kgs. Heavy melting (Kgs.) Shredded (Kgs.) Turning (Kgs.) Cracker Ball (Kgs.) 14 MS 1400 2640 13.20 9.24 50% 16000 700 900 600 400 14SM 55 7920 13.20 9.24 50% 35200 1540 1100 660 17600 The Lifting capacity depends upon many factors such as class and section of materials being handled, method of stacking used etc. These factors are beyond the control of the magnet manufacturer, however the figure given above serve as a guide ti the average which may be expected under general conditions.

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Self Clean Magnetic Separator

This is for Self Clean or Cross Belt Electro-Magnetic Separator The Cross Belt Magnetic Separators provide a continuous and automatic discharge of collected tramp iron. It is suspended over conveyer with a powerful Rectangular Magnet which pulls out tramp iron. A cleated self cleaning belt discharges the tramp iron into a suitable receptacle, placed at the side of the conveyer away from the material in process. As the automatic suspended Magnet never requires cleaning, there is no need to stop the conveyer. This is useful where the Magnet has to remove large quantities of tramp iron from the material to be cleaned. There is no danger of tramp iron dropping back onto the conveyer and re-contaminating the material in process. The Cross Belt Magnetic Separator automatically discharges removed iron at right angles to the main conveyer travel. This separator can be installed anywhere along the conveyer line, and in some applications at an angle over the material discharge. The Cross Belt Magnetic Separators provide a continuous and automatic discharge of collected tramp iron. It is suspended over conveyer with a powerful Rectangular Magnet which pulls out tramp iron. A cleated self cleaning belt discharges the tramp iron into a suitable receptacle, placed at the side of the conveyer away from the material in process.As the automatic suspended Magnet never requires cleaning, there is no need to stop the conveyer.This is useful where the Magnet has to remove large quantities of tramp iron from the material to be cleaned. There is no danger of tramp iron dropping back onto the conveyer and recontaminating the material in process.The Cross Belt Magnetic Separator automatically discharges removed iron at right angles to the main conveyer travel. This separator can be installed anywhere along the conveyer line, and in some applications at an angle over the material discharge Standard Model Sizes Model No L x W x H x C Belt. Wt. Est. Wt. (KGs) Watts Pulleys (H.P) CBS 4242 108 X 72 X 40 42 4890 5.06 3 CBS 4848 112 X 64 X 40 48 5289 6.02 3 CBS 4848 112 X 64 X 40 48 5289 6.02 3 CBS 5454 118 X 86 X 42 54 6686 8.17 5 CBS 6060 125 X 92 X 46 60 9779 12.47 5 Standard Features : 5 HP motor ( models 4848 & larger ) 3HP motor ( models 4242 & smaller ) Shaft mounted Speed Reducers Self-Aligning regreasable pillow block     bearings 3-ply non-endless rubber belt with vulcanized 3″ rubber cleats 2 & 4 pulley designs V-belt drive Stainless Steel impact plate Optional Features : Explosion Proof Motor Zero Speed Switch Special belts NEMA 4 or 12 enclosure Non-standard vloage Manganese Impact Plate

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Suspended Magnetic Separator

This is for Suspended Electro-Magnetic Separator The heart of all type of separators consists of one Powerful Electromagnet operating on Direct Current. The iron parts are made of high permeability mild steel and the parts are designed for most efficient magnetic field distribution and to produce maximum force density at a selected working distance from the magnet face. The bottom plate is made of heavy stainless steel plate. It is structurally rugged. The other design features include Class ‘H’ fiberglass insulated E. C. Grade Aluminum or in some cases Copper wound Coils, vacuum impregnated for higher operating strength and better heat dissipation. Oil Cooled Magnets: The Oil Cooled Magnets are provided with External Oil Expansion Tank and the feature has helped the prevention of Coil Burning. Heat and moisture, the greatest enemies of electromagnets, are effectively controlled by the expansion tank, which assures that the coils are always completely immersed in cooling oil. Competitive units provide space within the magnet housing where damaging condensation forms when moist air seeps in through the pressure relief valve as the magnet cools. The breather provided at the expansion tank traps the moisture and keeps it out of the magnet. Replaceable Stainless Steel Impact Plate to prevent damage to the magnet face. Standard Model Sizes Model No L x W x H x C Lst. Wt. (KGs) Watts DC Volts EMS 4242 42 X 42 X 22 X 56 2812 5.06 230VDS EMS 4848 48 X 48 X 22 X 58 3221 6.02 230VDS EMS 5454 54 x 54 x 22 x 62 4400 8.17 230VDS EMS 6060 60 X 60 X 32 X 70 4944 12.47 230VDS

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